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Broken Knife Detection System
Detection of broken knives
  • Product model:SFBK21
  • Product size:82*154mm
In the process of automatic machining, the cutting tool may be worn or broken because of the high cutting strength, high temperature, the influence of residual cutting and the aging of the cutting tool, if the damage of the cutting tool can not be found in time, it will cause serious production and even safety accidents. This product can effectively detect tool wear or fracture, and the whole detection process is carried out in the tool library, does not take up processing time. It can be used to detect cutting tools in disc and chain tool libraries.
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Product appearance:

The utility model comprises a detecting device, a measuring bracket, a measuring control and a cable, etc.


Detection Device:

The detecting device is installed on the measuring bracket, the measuring controller is installed in the electric cabinet, and the driver is controlled by cable and signal transmission to realize the detecting function of broken knife. The detection device component is shown in Figure 2.


In the detection device, the direction of the impact plate, the ratio of the left and right length of the impact bar and the position of the counterweight can be adjusted. Among them, the direction of the plane of the impact plate can only be perpendicular to the direction of rotation and can not be parallel; the ratio of the left and right length of the impact rod should conform to the design ratio and can not be adjusted arbitrarily; the position of the counterweight, the moment must first be balanced according to the other length of the impact bar. The detecting device comprises a power line and an encoder line, which are mounted opposite each other at the 2 locking terminals in Fig. 2.


Control section:

The control part mainly includes the controller and the driver two big components, the controller mainly uses for adjusts and controls the detection precision as well as and the equipment information communication function; The driver is mainly used to control the motor movement and feedback information to the controller. The controller and driver are recommended to be installed in the electrical box of the device.




Counterweight adjustment:

Whether the impact rod torque is balanced or not has a significant influence on the output results of the knife breaking tester. The better the impact rod balance is, the more accurate the measurement results are, the function of a broken knife detector with a long impact bar without a counterweight can not be guaranteed. Counterweight block material is brass H59, the center has a pre-perforated hole, for adjusting the balance position, fixed for the circumferential radial has two M4 locking holes. The adjusting method is: after moving the impact bar on one side of the impact plate and confirming the length, fastening the two screws on the coupling, then placing them laterally on the horizontal plane, and changing the distance from the center of rotation by moving the counterweight, observe the rotation and swing of the coupling, adjust the torque balance on both sides and use the top wire lock, as shown in Figure 5. At the same time, the rotation space on one side of the counterweight must be taken into account, otherwise it is easy to cause collision.





Quality Assurance: 

Focus on “Customer experience” and “Fast Service”, adhere to the use of first-line brand components, committed to building a first-class design, manufacturing and service system is Samson CNC product quality definition, in order to achieve stable and reliable product quality, we in procurement, design, manufacturing, inspection, logistics and other aspects of the establishment of standards, strictly control every step to ensure product quality. Zero tolerance for shoddy manufacturing.                

After-sales Service: 

Dear users, thank you for purchasing Shandong Shansen CNC Technology Co. , Ltd. . Products!

 If you find any abnormality after purchase or during use, please contact the manufacturer directly. We will strictly implement 3 power 48(3 hours to solve the problem with customers within 48 hours, such as the phone can not be solved within 48 hours to reach the user site) to better provide customers with efficient quality and efficient service, and accept the supervision of the majority of users. Warranty period, free maintenance, the product quality problems caused by the replacement of spare parts, I provide free quick replacement. 

The ADJUSTER team will provide you with high-quality and thoughtful service and win your trust and praise with excellent technology and cordial attitude.


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